Cases

Results in high-complexity engineering

Projects delivered for refineries, pulp and paper plants, FPSO platforms, ports and heavy industry — in Brazil, South America, Europe and the United States.

Case 01

Heat Exchanger — Petroperu Talara Refinery

Scope: Stress analysis (ASME VIII, Divisão 2) e terremoto (norma peruana)
Result: 5% reduction in initial weight
Client / Partner: MEESA (Áustria) & Haldor Topsoe (Áustria)

ANSYSApril/2019

Case 02

Scrubber

Scope: Stress analysis para o transiente térmico no revestimento
Result: 5% reduction in initial weight
Client / Partner: MEESA (Áustria)

ANSYSApril/2019

Case 03

Large-Diameter Piping — Galvani

Scope: Stress analysis
Result: 5% reduction in initial weight
Client / Partner: MJS (Osasco/SP)

ANSYSOctober/2020

Case 04

Oxygen Reactor Head — Arian Methanol Plant

Scope: Design validation through stress analysis
Result: 5% reduction in initial weight
Client / Partner: MEESA (Áustria)

ANSYSMay/2019

Case 05

Flotation Tank Tray Fastening Bolts for WWTP — Guamaré

Scope: Stress analysis para avaliação da integridade do equipamento após manutenção de rotina
Result: Validação da integridade e confirmação da vida útil remanescente (VUR)
Client / Partner: Veolia (São Paulo/SP)

ANSYSDecember/2019

Case 06

Paper Production Digester

Scope: Calculation according to ASME VIII, Divisão 1, e terremoto conforme norma chilena
Result: 5% reduction in initial weight
Client / Partner: Tequaly / Arauco (Chile)

PVELITENovember/2017

Case 07

High-Pressure Heat Exchanger — FPSO MV30, Petrobras

Scope: Stress analysis para validação do projeto
Result: Final project documentation issued ahead of schedule
Client / Partner: Kelvion (Campo Limpo/SP)

ANSYSMarço/2019

Case 08

Stress Analysis for Engineering Design Validation

Scope: Structural design validation
Result: Project documentation issued ahead of schedule
Client / Partner: Cristófoli (Paraná/BR)

ANSYSJune/2020

Case 09

Superheater — International Petrochemical Co

Scope: Stress analysis dos tubulões e da serpentina, incluindo içamento e transporte marítimo
Result: Revisão do projeto de içamento e transporte, garantindo a confiabilidade estrutural esperada
Client / Partner: MEESA (Áustria) & Innoweld Metalverarbeitung GmbH (Áustria)

ANSYSNovember/2020

Case 10

Pressure Vessel

Scope: Calculation according to norma alemã AD-2000
Result: 5% reduction in initial weight
Client / Partner: MCE (Alemanha)

Manual CalculationMay/2019

Case 11

Evaporator Ducts, Effects 1 to 6 — WestRock Plant

Scope: Sizing and stress analysis
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

ANSYSNovember/2019

Case 12

Chemical Reactor

Scope: Dimensionamento e validação do equipamento conforme ASME VIII, Divisão 1
Result: 5% reduction in initial weight
Client / Partner: MCE (Alemanha)

PVELITEMay/2019

Case 13

4th Effect of the Evaporation System

Scope: Stress analysis para verificação de integridade estrutural em regiões com excesso de corrosão
Result: Structural integrity validated (Fitness for Service), com savings da ordem de milhões de reais
Client / Partner: Tequaly (Curitiba/PR)

ANSYSMay/2021

Case 14

Reformer Furnace Outlet Piping

Scope: System detailing
Result: 5% reduction in initial weight
Client / Partner: MEESA (Áustria) & Innoweld Metalverarbeitung GmbH (Áustria)

Autodesk AutoCADNovember/2020

Case 15

Chimney Fan (Usimec)

Scope: Stress analysis e de fadiga
Result: Validação da vida útil remanescente (VUR), com savings expressivos
Client / Partner: LCI Ventiladores / Tequaly (Curitiba/PR)

ANSYSJune/2019

Case 16

Rotary Cooler for CMOC International Niobium Calciner

Scope: Fatigue analysis
Result: Remaining useful life (RUL) determined
Client / Partner: MJS (Osasco/SP)

ANSYSJune/2020

Case 17

Steam Turbine Condensers — Santa Cruz Power Plant

Scope: Hydraulic transient analysis para o sistema de captação e alimentação de água de resfriamento
Result: Geometry adapted to meet required standards
Client / Partner: Progen (São Paulo/SP)

PIPENETOctober/2019

Case 18

Chimney (Klabin)

Scope: Calculation according to ASME STS
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

PVELITEMay/2019

Case 19

Main Pipe Saddles — Santa Cruz Power Plant

Scope: Stress analysis
Result: Geometry adapted to meet required standards
Client / Partner: Progen (São Paulo/SP)

ANSYSSeptember/2020

Case 20

Economizer Duct System — Cenibra Biological Sludge Dryer

Scope: Stress analysis
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

ANSYSSeptember/2019

Case 21

Drift Separator (International Paper)

Scope: Stress analysis
Result: Adequação da estrutura na fase de projeto conceitual, com savings expressivos
Client / Partner: Tequaly (Curitiba/PR)

ANSYSMay/2019

Case 22

Sludge Silo (Cenibra)

Scope: Structural sizing
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

PVELITEJune/2019

Case 23

Damaged API-650 Tank

Scope: Avaliação de integridade estrutural (Fitness-for-Service) por normas e por análise de tensões, com proposição de solução para retorno em operação
Result: Equipamento recuperado e operando a 98% da carga nominal
Client / Partner: Tequaly (Curitiba/PR)

ANSYS (levantamento da geometria por nuvem de pontos)August/2020

Case 24

NGCD Condenser for Cenibra Oil-Fired Boiler

Scope: Project sizing
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

ANSYSMay/2019

Case 25

Blow-Tank — Reinforced Roof (International Paper)

Scope: Stress analysis
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

ANSYSOctober/2018

Case 26

Quencher (Klabin)

Scope: Calculation according to ASME VIII, Divisão 1
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

PVELITEMay/2019

Case 27

Reclaimer (Veracel)

Scope: Stress analysis e de fadiga
Result: Proposição de nova geometria para o sistema de contrapeso e para o rack, com savings expressivos
Client / Partner: Tequaly (Curitiba/PR)

ANSYSMay/2021

Case 28

WestRock Digesters System

Scope: Hydraulic transient analysis
Result: Revisão do projeto na fase de engenharia básica, proporcionando savings expressivos
Client / Partner: Tequaly (Curitiba/PR)

PIPENETJanuary/2020

Case 29

Complete Gas Firing System for Bracell

Scope: Stress analysis
Result: 5% reduction in initial weight
Client / Partner: Tequaly (Curitiba/PR)

ANSYSMarço/2021

Case 30

Ultrafértil Rotary Dryer

Scope: Fatigue analysis
Result: Remaining useful life (RUL) determined
Client / Partner: MJS (Osasco/SP)

ANSYSMay/2021

Case 31

ThyssenKrupp Nitrogen Vessel

Scope: Calculation according to ASME VIII, Divisão 1
Result: 5% reduction in initial weight
Client / Partner: MEESA (Áustria)

PVELITEApril/2019

Case 32

Pile Detailing for Port Installation in the Netherlands

Scope: Detailing and sizing
Result: 5% reduction in initial weight
Client / Partner: MCE (Alemanha)

Autodesk InventorMarço/2020

Case 33

Sand Filter

Scope: Calculation according to ASME VIII, Divisão 1
Result: 5% reduction in initial weight
Client / Partner: MCE / Primetal (Alemanha) — instalação na U.S. Steel (Pennsylvania/USA)

CodeCalcAugust/2020

Case 34

Air-Cooler Structure — FPSO MV32, Modec

Scope: Stress analysis para validação da estrutura nas condições de operação e içamento
Result: 5% reduction in initial weight
Client / Partner: Kelvion (Campo Limpo/SP)

SAP-2000May/2020

Case 35

Fan Tie-Rod Analysis for Tunnel Installation

Scope: Proposição e validação por análise de tensões de nova configuração do sistema de sustentação
Result: Antecipação do projeto final
Client / Partner: FAN-TR (Itu/SP)

ANSYSDecember/2019